High Performance Steel Rack Forming Machine with 20 Stations

Product Description

Item	Parameters
Driving Motor	15KW
Forming Speed	20-25m/min
Roller Material	Cr12
Shaft Diameter	φ75mm
Shaft Material	45# steel
Pump Motor	5.5KW
Cutting Type	Hydraulic Cutting
Control System	PLC

Product Details

Introducing the robust 5Ton*600mm Hydraulic Un-coiler, a premier cornerstone of industrial excellence, designed to elevate your manufacturing processes with unparalleled efficiency.
This 5 Ton Hydraulic Uncoiler emerges as a pivotal component, expertly crafted to ensure a seamless and harmonious operation with the renowned IBR roof sheet making machine, redefining productivity standards.
Uncoil Type: Embodying hydraulic precision, this system allows for effortless loosening and tensioning, further enhanced by electric uncoiling for superior operational efficiency.
Maximum Capacity: Engineered to handle loads up to an impressive 5 Tons, this machinery promises robust and reliable performance under the most demanding conditions.
Coil Inner-Diameter: Offering flexible dimensions ranging from 460-508mm, this design assures versatile compatibility, catering to diverse operational needs.
Coil Outer-Diameter: With an expansive capacity of 1350mm, this machinery accommodates a wide variety of coil sizes, enhancing operational versatility.
Structure: The steel plate and beam welded construction ensures unmatched strength and durability, making it a steadfast ally in your industrial endeavors.
Function: Essential for supporting and flawlessly uncoiling steel coils, this tool optimizes workflow, enhancing overall efficiency and productivity.
Hydraulic Station Power: Featuring a robust 2.2KW power supply, this station delivers consistent and reliable hydraulic power for seamless operations.
Uncoiling Electric Motor Power: Equipped with a 5.5KW motor, designed to achieve peak operational performance, ensuring consistent and efficient uncoiling.

Roll Forming Machine
Machine Base Frame: Skillfully engineered with a 450mm H beam, complemented by chromed roll forming stands, this base frame delivers enhanced stability and precision.
Roll Station: Comprising 20 meticulously crafted forming steps, each engineered for maximum precision and efficiency, driving superior performance.
Roller Material: Crafted from high-quality 45# steel with a chrome-plated surface, offering a hardness of 58-62 degrees, and expertly processed with CNC for impeccable quality and durability.
Side Roller Material: Made from 45# steel with a 0.05mm chrome plating, ensuring lasting durability and smooth operational performance.
Shaft Diameter: Featuring a robust ¢75 mm, crafted from 45# steel with chromed spacers to ensure seamless functionality and longevity.
Main Motor Power: Driven by a powerful 15KW motor, this machine is designed to propel your operations with unmatched efficiency and performance.
Transmission: Utilizing a 1.2-inch chain with comprehensive protective covers on all drive parts, ensuring operator safety and preventing any potential accidents.
Forming Speed: Designed to achieve a maximum speed of 30m/min, significantly optimizing production throughput, all while maintaining high quality (excluding cutting).

 

Hydraulic CuttingDevice
Cutting Type: The hydraulic cutting system is seamlessly integrated with the punching hydraulic unit, offering precision cuts that redefine accuracy and efficiency.
Material of Blade: Crafted from Cr12 steel with expert heat treatment, yielding a hardness of 58-62, this blade assures superior cutting performance and longevity.
Length Measuring: Equipped with an innovative automatic encoder length measuring system, assuring precise and accurate results for every operation.
Tolerance of Length: Maintains a precise tolerance of +/- 2mm for each piece of the end product, ensuring the highest standards of precision are consistently met.
Hydraulic Cutting Power: Featuring a robust 5.5KW power output, this system drives cutting accuracy and efficiency, making it an indispensable asset in your workflow.
Working Pressure: Operates under a working pressure of 12 Mpa, ensuring optimal performance even under the most demanding industrial conditions.

 

Company Profile

 

1. Metal Building Industry / PEB (Pre-Engineered Buildings)

HAYES-style Quick-Change CZ Purlin Machines (Automatic & Quick-Change C Purlin & Z Purlin Machines) - Innovatively designed for seamless transitions and optimal efficiency in structural component fabrication.

PU Sandwich Panel Production Line - Our state-of-the-art production line crafts high-quality PU sandwich panels, ensuring superior insulation and structural integrity.

Roof Panel Forming Machines - Precision-engineered machines dedicated to shaping robust and durable roof panels for diverse architectural needs.


2. Door & Window Industry

Door Frame Forming Machines - Specialist machines that produce strong, reliable door frames, enhancing security and aesthetics.

Rolling Shutter Door Machines - Streamlined machines for crafting high-functionality rolling shutters, catering to a variety of commercial and residential applications.


3. Cable Tray Industry

Cable Ladder Forming Machines - Precision-forming machines designed for efficient production of cable ladders, ensuring outstanding safety and organization.

4. Solar Industry

Solar Panel Frame/Solar PV Structure Forming Machines - Advanced machines equipped for shaping durable, high-performance solar panel frames and structures.


5. Shelving & Storage Industry

Shelving Upright/Plate Roll Forming Production Lines - Innovative production lines offering precision engineering for shelving solutions, maximizing storage efficiency.

6. Customized Roll Forming Machines & Accessories
We also provide tailor-made roll forming solutions to meet specific customer requirements, along with essential accessories for enhanced productivity.
Xiamen Beenew Machinery is a branch company of Xiamen Brandnew Machinery, factory sprawls across an impressive 30,000 square meters, showcasing our vast manufacturing capabilities.
a dedicated team of more than 200 employees committed to excellence and innovation.

Our company proudly stands as the pioneering Chinese manufacturer leveraging large-scale mass production in the roll forming machine industry, leading with unmatched production capabilities.
further distinguished as the sole Chinese manufacturer whose annual output reaches 1000 sets. Over the past 28 years, we have secured numerous patents in sheet roll forming industries, including: CZ interchange, automatic changeover, feeding device, rewinding device, transmission
device, cutting device, shearing device, leveling device, and an array of other patent certificates. These innovations are instrumental in enhancing our
roll forming machine's performance and efficiency, setting new standards in the industry.

Comprehensive Range of Metal Sheet Cold Roll Forming Machines & Solutions - Covering a wide array of applications, our solutions meet every industrial need with precision and reliability.

 

Why Choose Beenew Machinery? - Discover the unparalleled advantages that set us apart in the competitive landscape.

1.28+ Years of Expertise - Leveraging decades of experience to deliver expert solutions in roll forming technology.
Ranked among China's TOP 3 high-end roll forming machine manufacturers & exporters, a testament to our quality and innovation.
Our products have made their mark in 50+ countries, trusted globally for their reliability and performance.

2. Certified Quality Assurance - Adhering to the highest quality standards to ensure exceptional product outcomes.

ISO 9001 certified for maintaining superior standards - A hallmark of our commitment to quality and excellence.
CE certification (issued by sGs) - Assurance of compliance with European quality and safety standards.
Integrating Italian rollforming technology for unmatched precision & durability, ensuring products of the highest calibre.

3. Large-Scale Production Capacity - Meeting global demands with our expansive production capabilities.

Comprising 8 factories spanning a total of 30,000 m², an infrastructure built for efficiency and output.
Supported by 200+ skilled workers & more than 10 machining centers, ensuring top-tier production and quality control.
Offering factory-direct pricing & swift delivery, providing cost-effective solutions without compromise.

4. Industry-Leading Warranty & Support - Unmatched support and assurance for our valued customers.

Enjoy a 2-year parts warranty, a testament to our confidence in our product reliability.
Benefit from a 2-year labor warranty, ensuring peace of mind and service continuity.
Reliable 24/7 customer service, dedicated to assisting you with unparalleled support whenever needed.